FARLEY LASERLAB LASER WELDING APPLICATION SOLUTION

FARLEY LASERLAB Body-in-White & Top Cover Laser Welding Machine

Advantage: Self-developing mature laser welding system with 9-year’s experience in body-in-white laser welding, advanced welding technology controlling, standardized welding module to satisfy different requirements.

Introduction:

Break International Monopoly – FARLEY LASERLAB Top Cover Laser Welding

5 Innovation

7 Surpass

26 Patents for Invention

39 Utility Model

2 Software Copyright

1. Processing Technology

1) Welding Technology

Top cover resistance spot-weld on side 6-8 (welding spot)

2) Painting Technology

Increasing working hours by 1.5min / side by resistance spot welding

Painting coating and scraping

2. Assembling Process

(1) Resistance Welding Process

Decorative strip cover sealing strip

Working hour : almost 1min/side

(2) Laser Brazing

Glass sealants , installing glass

3.Cost Comparison

（1）Resistance Welding

Working Hour：Paint 1.5min

Assembling :1.5min（2.1￥/min）

Glass with sealing : 15-20￥/set ( windscreen + rear screen)

Aluminum decorative strip: 65-160￥

（2）Laser Welding

Working Hour: 1.5min

Cost of Resistance Welding 65-160￥ higher than laser welding

Reduce 2650W-5400W￥ ( with production power of 30W sets of car)

4. Machine Comparison

（1）Resistance Welding Machine

Welding Robot : 2 sets

Top Cover Grabing Robot: 1set

Robot Welding Plier: 2 sets

（2）Laser Welding Machine

Welding Robot : 2 sets

Top Cover Grabing Robot: 1 set

Laser Head: 2 sets

Laser Source: 2 sets

Laser Room

Application Model

（1）Volkswagen

（2）PEUGEOT 508

（3）Buick , Chevrolet , Cadillac

（4）Dongfeng , Zotye